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Mondelez Schweiz Production GmbH, Bern

Toblerone has been produced at the Bern-Brünnen site since 1985 and exported all over the world. We were and are responsible for automation in many areas and are always happy when fresh Toblerone arrives on the snack table after a commissioning operation.

Extension of Mass Intake and Cocoa Butter Tank

In order to be able to receive the dark chocolate mass that will be produced externally in the future, a new mass acceptance station and tank were automated and expanded in the existing visualizations. In addition, another cocoa butter tank was integrated into the existing control and visualization.

New Control System for Nougat Mixer

New control system for the nougat mixer of of a sheeting line.

Replacement of Cntrol System and Panel for Milk Line Rolling Mill

The obsolete control system, which is susceptible to malfunctions and is not and dangerous for electrical maintenance work, was replaced by a control system with safety function. In the course of the rebuild, all electrical installations including the control cabinet were renewed and adapted to the current state of the art. The machine functions were adapted to today's standards and programmed with new functions. The functional safety of the machine was realized with a safety control system.

Replacement ofPLC and HMI for White Line Rolling Mill

The obsolete control system, which is susceptible to malfunctions and is not and dangerous for electrical maintenance work, was replaced by a control system with safety function. In the course of the rebuild, all electrical installations including the control cabinet were renewed and adapted to the current state of the art. The machine functions were adapted to today's standards and programmed with new functions. The functional safety of the machine was realized with a safety control system.

Modification of Filler Mass Tank Farm

The existing tank farm was rebuilt to meet the new requirements due to the discontinuation of internal production and future external delivery of cocoa mass. Some tanks were decommissioned and replaced by new larger tanks.

Modification Cocoa Mass Tank Farm Part 2

The existing tank farm was rebuilt to meet the new requirements due to the discontinuation of internal production and future external delivery of cocoa mass. Some tanks were decommissioned and replaced by new larger tanks.

Replacement of Automation of Milk Powder Plant

The entire automation of the milk powder plant has to be replaced due to its age. The existing electrical equipment will be completely replaced, the S5 control system will be replaced by a new S7-1500 control system. The plant visualization will be newly integrated into the existing mass production control system.

Modification of Chocolate Distribution Control System

Due to technical deficiencies, the chocolate distribution system has to be replaced by new hardware. The control functions were integrated into an existing control system. Furthermore, new Profinet nodes were integrated into existing electrical cabinets and a new control panel was implemented.

Modification Cocoa Mass Tank Farm Part 1

The existing tank farm was adapted to new requirements and extended with functions. A prioritized tank selection (FIFO principle) was implemented and various functions (feed, filling, transfer/valve paths) were adapted.